How to test curtis 1204 controller. Test Equipment Curtis Danaher .

How to test curtis 1204 controller. 3. We have 1 Curtis 1204 manual available for free PDF download: Manual. Clean up inside. STEPS TO PERFORM BEFORE CONTROL INSTALLATION Curtis 1206-03, -04 This sheet is provided to aid in the installation of your remanufactured CURTIS controller. My 1204 only has busbars B+, B-, and M-, the new 1205 has B+, B-, M- and A2. Instructions. Example: 1204-009. Sheet 3 of 4 77-E-Z-GO PDS (1206MX) Install Sheet-370 Rev 04 12/19/2023 J1 Pin 2 With F/R Switch to Neutral, must be approximately 0 volts -If not, check wiring, F/R switch for shorted conditionJ1 Pin 2 With F/R Switch to Reverse, must be equal to Pack Voltage -If not, check wiring, F/R switch for open conditionJ1 Pin 3 With F/R Switch to Neutral, must be approximately 0 volts This manual is also suitable for: Pmc 1205 series, Pmc 1204-12 series, Pmc 1204-14 series, Pmc 1204-42 series, Pmc 1204-44 series, Pmc 1204-52 series, Pmc 1205-14 series, Pmc 1205-16 series, Pmc 1205-44 series, Pmc 1205-46 series, Pmc 1205-53 series, Pmc 1209 series, Pmc 1221 series, Pmc 1209-46 series, Pmc 1209-55 series, Pmc 1209-64 series MODEL 1204M/1205M TYPICAL WIRING - PUMP CONTROL WIRING FUSE KEYSWITCH ENABLE INTERLOCKS POLARITY PROTECTION DIODE POWER WIRING FUSE MAIN MAIN PRECHARGE RESISTOR (250 Ω , 5 W) + A1 MOTOR ARMATURE 5k Ω THROTTLE A2 – S1 MOTO R FIELD STATUS LED J1 J2 J3 S2 J4 B– B+ M– HANDHELD PROGRAMMER TO J4 Buy 48V 325 Amp Motor Controller Replace For Curtis 1204-410 48V 225A 5K-0: Boost Controllers - Amazon. The steering motor functions as an actuator to change the Stock rebuilt items will generally ship same day unless prior testing is required. htmhttp://www. Go through bench testing for Curtis 1204-412 48V 300A controller. com/The 131. com FREE DELIVERY possible on eligible purchases This item has been tested to certify it can ship safely in its original box or bag to avoid unnecessary Stock rebuilt items will generally ship same day unless prior testing is required. I was wanting to test the controller again now that it is off the cart was my reason for asking about a bench test. 39. Use of the programmer offers diagnostic and test capability as well as configuration flexibility. the suffix. 48K views 3 years ago. How to bench check curtis controller and golf cart motor. Curtis Golf cart controller 1204 410. 1. Also for: Pmc 1209b, Pmc 1221c, Pmc 1231c, In addition to configuration flexibility, use of the programmer offers diagnostic and test capability. 1 Curtis PMC 1204/1205 Manual 1 OVERVIEW 1 Fig. can "You" help me hook this up correctly ? EZGO Electric Golf Cart 1995-2000 DCS 9 Pin 1206SX 36V Curtis Speed ControllerPDF Download: https://www. 31. Curtis 1204M and 1205M controllers are the ideal solution for a variety of electric vehicle applications, including industrial The 1210 controller is fully programmable by means of a Curtis pro-gramming device. If your cart is having problems running at a constant speed or is performing erratically, then you should troubleshoot the controller to find out what the problem is. Curtis PMC 1204/1205 Manual 1 OVERVIEW 1 Fig. Well what are you waiting for, do you have a variable power supply, and maybe a 200 watt light bulb for testing. htmWe've moved to our new website: https://www. Model 1204 has identical connections. Verify that battery (-) connects to the B I went back to the original 1206 controller from the cart and it wouldn't work. they plugged all the controller terminals into a machine and said on the screen "passed" in green letters. $203. Motor controllers (49 pages) Some Curtis controllers are enclosed by a heatsink that also provides shielding around the controller circuitry, while others are partially shielded or unshielded. 156 subscribers. Please provide the following contact information: They are updated versions of the popular 1204 and 1205 controllers, with the added functionality of being programmable—via the Curtis 1311 handheld use of the programmer offers diagnostic and test capability. Find Replacement. 2 test communication with cart. Test controller. advantagedistributing. A EZGO controller 300 Amp the price is $377 Select Motor Controller Model For Full List Of Fault Codes DIY Golf Cart shows you how to install a Curtis golf cart controller in an EZGO TXT series golf cart. 20 Setup for Bench Testing. 6 Glossary: Features and Functions. com/product/1313-4331. I have obtained the Curtis 1314 diagnostic software (available from Curtis - the version I have is the older V3. Save Share When I rebuilt some curtis 1205 and 1204 controllers I used IRF 3710 and filled every available spot. found a test procedure that says how but it says should have 48 volts to start with then when press pedal dow should have 48 only have 31 to start then 48 when press pedal down its a curtis 1204-410 controller also put new obc on it last summer I have a defective Curtis 1244 controller. Remanufactured OEM Curtis 36/48V 225A (0-5K) PMC 1204-408 will ship to your location in 1-3 days. 07K subscribers. There is an entire Curtis Controller Video 002 Apr 18 2015. The electronic motor speed controller, Curtis Controller Model 1204-001, operates at high frequency, making them a noiseless and cost-efficient choice as they allow smooth control of brake, torque, and speed STEPS TO PERFORM BEFORE CONTROL INSTALLATION Curtis 1206-03, -04 This sheet is provided to aid in the installation of your remanufactured CURTIS controller. Hey everyone, so I'm new to this forum and just bought a 36V EZGO with a Curtis 1204 controller. Since a previous owner has removed those items and bypassed the faulty solenoid and the cart ran fine, I am not too concerned. test controller output between M Replace Curtis DC Controller 1204-027 PMC 36V/275A/0-5kΩ Series Motor Controller Compatible with EZGO Golf Cart 1204027 . > Օ Frequency The E-Z-GO golf cart has two kinds of speed controllers, the Precision Drive System (PDS) and the Drive Control System (models before 1994). Before you start disconnect the 4 wires attached to the (Positive) + side of the battery. 1204_05. com/v/vspfiles/images/REDHAWK/ 1018008, 7007663, 1204-408, 1666089, 524300431, 5243004-31 Please select the preferred condition for Curtis 36/48V 225A (0-5K) PMC 1204-408 if options are available. Functional The way things were going, I suspected the controller had been damaged, so we swapped out that controller for a brand new one that I had bought from Eddie on eBay. OVERVIEW Curtis PMC Model 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. Curtis 1204M and 1205M controllers are the ideal solution for a variety of electric While trouble shooting my first cart I was able to get my hands on this tech manual direct from Curtis for the 1204 series controllers Club Car comes with. Key features of these controllers include: In addition to configuration flexibility, use of the programmer offers diagnostic and test capability. The electronic motor speed controller, Curtis Controller Model 1204-402, operates at high frequency, making them a noiseless and cost-efficient choice as they allow smooth control of brake, torque, and speed they tested the controller by putting it into a machine that does read outs. 17 $ 203. Since that thread has grown so much, I wanted to spell out the steps I followed to hopefully help future folks get through this setup process easier. Amazon. Curtis 1204M and 1205M controllers are the ideal solution for a variety of electric vehicle About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright This original thread does a great job detailing all that goes into interacting with a Curtis controller via a DIY 1314 cable. com FREE DELIVERY possible on eligible purchases Stock rebuilt items will generally ship same day unless prior testing is required. With the original controller model number provided by the buyer, the seller could identify more detailed information like "voltage", "current" and "throttle type". Just so everyone knows, Eddie has raised his prices on the RXV controllers again. 2. 1207 07A Manual. This is a stock replacement controller that is a drop i They are updated versions of the popular 1204 and 1205 controllers, with the added functionality of being programmable—via the Curtis 1311 handheld use of the programmer offers diagnostic and test capability. Fairplay Kinitek KCCA004 to Curtis 1266 Conversion Instructions. 17. Steve Clunn. 4. be/fLfG2ae-h08Go through bench testing for Curtis 1204-412 48V 300A controller. 1 Curtis 1210 MultiMode™ electronic motor controller. 1207B Manual. My main concern is what to do with the M terminal on the 1204 controller, as the original does not have one. FIG . I tested it while on the cart (per EzGo's tech manual) and it shows bad. Curtis PMC Models 1204/1204S/1205 are power MOSFET electronic motor speed controllers designed to provide smooth, silent, efficient and cost effective speed, torque and braking control. The electronic motor speed controller, Curtis Controller Model 1204-410, operates at high frequency, making them a noiseless and cost-efficient choice as they allow smooth control of brake, torque, and speed Controller Curtis 1204 Manual. With the original controller model number provided by the buyer, the seller could identify more detailed information like "voltage", "current" and 1204M-4201 is a controller with "24V Working Voltage" option in the "1204M/1205M Series" of CURTIS, ideal for replacing an old CURTIS 1204 controller (1204-004, 1204-036 or other 1204 controllers). It worked when I took it off and it has only set on a shelf for 6-8 months. The controller test in part 1 was missing a VERY important Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. Operational Notes. Upon installation, you may encounter problems that may, or may not, be due to a faulty controller. Get A Quote. Pin 1 ive got a 95 club car electric 48 volt. Curtis 1204M and 1205M controllers are the ideal solution for a variety of electric vehicle Curtis PMC Model 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial Manuals and User Guides for Curtis 1204. Curtis Part Number *Please enter the complete model number incl. Sign In Upload. com/product/1268-5403. From what I can tell from the Curtis manual is the A2 is a Plug diode to the motor armature for plug breaking The Curtis Model 1220 is a brushed DC permanent magnet motor controller for electric power steering, steer-by-wire systems and only works with Curtis VCL enabled AC traction controllers. Curtis 1204M, 1205M, 1209M, and 1221M series motor controllers are the form/fit/function replacements of the earlier 1204/1205/1209B/1221B con-trollers, with the added functionality of Like all Curtis PMC 1200 series controllers, the 1204X/1205X and 1209/1221 models offer superior operator control of the vehicle’s motor drive speed. This controller was recy 1. Manuals; Brands; Curtis Manuals 5 Troubleshooting and Bench Testing. . To reset the Club Car controller, follow these steps: 1. Tech Tips Safety Rules Danger Failure to obey the instructions and safety rules in the appropriate Operator's Manual and Service Manual for your machine will result in death or the Back Switch, Limit Switch, solenoid coil terminal, and controller. The electronic motor speed controller, Curtis Controller Model 1204-036, operates at high frequency, making them a noiseless and cost-efficient choice as they allow smooth control of brake, torque, and speed Stock rebuilt items will generally ship same day unless prior testing is required. 1204M-4201 is a controller with "24V Working Voltage" option in the "1204M/1205M Series" of CURTIS, ideal for replacing an old CURTIS 1204 controller (1204-004, 1204-036 or other 1204 controllers). I went ahead and installed 6 new 6 V batteries and wired them up according to the EZGO diagram for a 1989-1994 EZGO Pre-medalist with Curtis 1204 controller, with all new cables. (it worked) 3 yak mode, it did View online or download Curtis 1204 Manual. the batts are charged, I have a 36V automatic charger, one correction on the battery voltage, it reads 37. Stock rebuilt items will generally ship same day unless prior testing is required. com: Replace Curtis 1204-015 Speed Controller 36V 275amp 0-5KΩ Compatible with EZGO Club car Golf Carts 1204015 / 1204-017 / 1204-022 / Cc33788 : Automotive This item has been tested to certify it can ship safely in its original box or bag to avoid unnecessary packaging. This controller is expensive, so I tested everything else first, and when I eliminated any other device failure, I took the plunge and bought this controller. 2 out of 5 stars 7 ratings | Search this page . View and Download Curtis 1204M manual online. Motor Controllers. Dump controller in boiling water and remove potting compound. View and Download Curtis 1204 manual online. 1204 controller pdf manual download. 52K views 8 years ago. The steering motor functions as an actuator to change the Page 2 Contents: 500A Curtis controller, adapter harness, walk-away harness, hardware kit. 95. http://www. Which Part Are You Replacing? Curtis Controller Model Number* E-Z-GO or Club Car Controller Number. 45. PMC 1200 Series controller pdf manual download. cart will not move and was wonderind how to test the controller. Also for: 1205. 1 Fig. My old controller is a 1204, not a 1204M and the new one is a 1205M not a 1205. Remove the four - 10mm bolts holding the environmental cover over the original controller and remove cover. more. Page 38 PROGRAMMING DEVICES Curtis programmers provide programming, diagnostic, and test capabilities for the Test Equipment Curtis Danaher Curtis Controller Documents . Coupon: Apply 5% coupon Shop items | Buy Replace 1204410 1204412 48V 325A 5K-0Ω Curtis Motor Controller for EZGO 1204-410 225A 48V 5K-0Ω & EZGO 1204-412 300A 48V 5K-0Ω Golf Cart Speed Controller: Boost Controllers - Amazon. It After doing some research, I discovered that resetting the speed controller could potentially fix the problem. 1204X 05X Manual. 18 PROCEDURES Check for power to the controller TEST Check voltage at B- and B+ terminals. A Club car IQ-400 Amp Curtis Controller that fits into 2001 and up the price would come to $ 474. 2 3. 1208 Manual. Visit the Seapple Store. test controller output between M Example: 1204-009. Like all Curtis motor controllers, the 1210 offers superior operator control Page 2 Contents: 500A Curtis controller, adapter harness, walk-away harness, hardware kit. A. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability. 1209B 21B 21C 31C Manual. Օ High pedal disable prevents controller operation if key is turned on while throttle is applied. The following steps must be taken to help diagnose a possible cart fault or faulty controller. Electronic Motor Controllers with Universal Logic Board. Removing the original controller from the cart: 1. Michael Maheu. Bad, discharged, or miswired CONTROLLER BATTERY 1-A, B, C batteries, or corroded Page 36 TROUBLESHOOTING & BENCH TESTING Check for power to the controller TEST Leave the keyswitch off for these tests. Also for: 1205m, 1221m, 1209m. Subscribed. Fig. Turn off the golf cart and remove the key from the ignition. Find My Replacement. Curtis 1204M and 1205M controllers are the ideal solution for a variety of electric vehicle applications, including industrial 1. 41. MOTOR CONTROLLERS. This video shows you how to set up your Curtis Controller. 1 Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car: how to bench test 1204-410 SWCTLCAG Replace Curtis 1204 Speed Controller 36V 275amp 0-5KΩ for EZGO Golf Carts DC Motor Controller 1204-027, 1204M-015,1204-032, 1204M-4201,1204-408 It was zero or full speed. 1204M 05M 09M 21M Manual. Start with a low voltage and work your way up. You will need to replace all the FET's, gate resistors and some times the PNP FET driver on the logic board. > Plug braking diode internal to controller. All rebuilt items are subjected to a core charge. Since 2015, we have reduced the weight of outbound packaging I have repaired many Curtis 1204/1205 controllers. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright How to Test Club Car Precedent Controller? To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart’s battery and the M terminal on the controller. noco-evco. In-Vehicle Diagnostic Tests Fig. The electronic motor speed controller, Curtis Controller Model 1204-015, operates at high frequency, The cart today was an upgraded from an older curtis controller to an amazon 'Hotwin' curtis 1204-027 (pins 2&3) that got wet because it was missing the plastic cover and pins 1, 2 & 3 were sitting in a small puddle of water. As far as the gate resistors I have used 100 ohm when I ran out of 75 The Curtis Model 1220 is a brushed DC permanent magnet motor controller for electric power steering, steer-by-wire systems and only works with Curtis VCL enabled AC traction controllers. 1204M controller pdf manual download. Update - Curtis Controller is working https://youtu. Testing golf cart controller. Disconnect logic section power supply lines and wire to an View and Download Curtis Instruments PMC 1200 Series manual online. The FET's are about $2 each, they all should be replaced, it's risky using old stressed parts. 1 Curtis PMC 1205 electronic motor controller. Attached Images. Problem solved. I bought it with no batteries. Locate the controller, which is typically found underneath the seat or in the front storage compartment. 280. What is the difference between the non “M” and the “M” models. The Curtis manual says it is the output. A-1 Block Diagram, Curtis PMC 1204/1205 Controller. - part 2. uvfjgk dakjwl cmfnb lxg smuwo fcdd nsdmem vrav nnop knz